R32 GTS25 Four Door Slow Progress

Thread in 'Project Cars and Builds Threads' started by Tommy59, Jan 6, 2015.

  1. xTommy92

    xTommy92 Member

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    Purple! Purple!! :D

    Sent from my A0001 using Tapatalk
     
  2. Richy

    Richy New Member

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    Weird thing to pick up on, but the LEDs freshen the clocks right up :thumbs:

    Looks like some proper work going in :thumbs:
     
  3. Eynonz

    Eynonz Member

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    I may have spent over an hour in work reading this whole thread. Oops! such an interesting build thread to read. :)
     
  4. Tommy59

    Tommy59 Active Member

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    Yeah its the little things that make all the difference, although they've started flickering already :( I'll have to get some more

    - - - Updated - - -

    Sorry for ruining your productivity haha but thanks, means a lot :)
     
  5. Tommy59

    Tommy59 Active Member

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    So this is the colour I'm thinking of using
    14lpoV_DiANUBO9PbTe4IpbJgCQecb8LZjmdnxSr5R3LXhqLcs6D5udVeYblM9Lxslsp12wGiiOHGvTf0aj=w947-h710-no.

    Started cutting the holes for the FMIC piping
    iTkrVCNTQkqiH5AkV67nLnJlm5ntaUahWKRF0U4luzcJSRnHFa6K27yZnPGNyoNTNw_bovH3hV0B9JjOp-5=w711-h949-no.
    d-_nGe2fDauR1ObMH8sMQuZN0mGBy0gK5yHE0NTM0GPwau9lNF6sOAqjcouD5G-utf_3Dfs9447i-i9irf8=w711-h949-no.
    f97yY2w6g6-nNW7qwJeLw8JX9tprajaX60H1b1Du5GK6OJkw5NkM_58ciOB8X0LseXVucQyCD0uLHYpqlG9=w711-h949-no.

    Painted up some bits
    i34skaSMnxiBeHAHfOfRqeBCALEbfKHuDGulWpVGnwGBR-YM71EZ78tsJszT5hvVpfH59FsKvrYJ3hlHGlS=w947-h710-no.

    Started ridding the brake servo of rust
    MLZQOh-C5pjmZ0y22igTWCDXBIMkv1ZuEcENIzRJFui1fy8JVhF4DqgcSgzDlDXtzjOPlGiAj6QCv5a4reM=w947-h710-no.
    pwDSD4WKX_xUeYAybH3lc-A2YI4SIotX5CYAK00kL4oYuCUhA4RS-FP96_KLAo7Z1kzKQgB-mRcyQtdqq-V=w711-h949-no.

    If anyone wondered how many nuts and bolts it takes to clear the engine bay, it's a box full
    6mRUbIqPRm2HKVxrWsXU76OiSi3Vq3JuJnOtQAXkG8aMgs0Rjf233oWqiY1_T_AjNt7azth4T0_xVtBSQ_c=w711-h949-no.
     
    #125 Tommy59, Jul 10, 2016
    Last edited: Jul 15, 2017
  6. Tommy59

    Tommy59 Active Member

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    Sit Rep:

    Bay is ready to be painted and new steering rack bushes fitted
    L1xriu3FFur24Qcf8UwlpOTcFz9HBvlqw95FTlf8XZBeek_yHqpiKsl1QpzGbBeu_XaNSaLTjwngqSHYLtD=w946-h710-no.

    Brake servo is painted:
    ENR0Jgi-qPgQxMSE8wd4k7knEPBZr2PpyE6Xa5VhA0Tl9MjJAr6SeTr4L-BlBHOUVbaL7_pzSLALqbDg1k6=w946-h710-no.

    Engine and box arrived
    veIPBl_YLG8T9pW4nPq6BElQiPDhSNzgFMHFnDdL01d5tBE84SWTu41dh7n-ugjabzgf1C4Jf0CGctB_lj_=w946-h710-no.
    qsUGFuvX9FgDj7BoJGehw2yLwvtVUPc_ZHF2uDssPr5CrfSZBefQdr7GRd0h-1emtgt3R63jytBUCsVhviY=w711-h948-no.

    I'm a bit irritated, after being messed around by the delivery company the company I bought the engine and box from have supplied an RB20 box rather than the RB25 box that I ordered, so that needs to go back ASAP.

    "Sweet" JDM screamer pipe
    sAPpdvAhl0DOsIvKEisk3wg835BWNOZ-SXx0Tgiw-E_dd98LJpAPL0Pv3gTzMHBW6WXvzyrBaF30WPddpqc=w711-h949-no.
    XHhXnw926xwzsx_mDKXsHm3lxda1JfauWYla_eVHeZWYPUXiuKcgG2HJ2x8vuSLDnHoAF2L90OUjnUO5oeh=w947-h710-no.
    nn6cBoW3shMBTkjbeRbQ1a--kg2MtQjhQO6C2yFlOL730MMeULfCVniGBCR6Tg3Lm92uS_zo8ktzA7JCV9-=w947-h710-no.

    Not really much use for anything, all the welds are cracked or not welded all the way around.

    Some more JDM bodges:

    Mad boost controller
    miWSvY1-YFkLztvTH14ZVcYwQg9TDv2Jd84WDiaII-nxGGxlYFYbhIXMcNJwGf5Mq4gEPs6-lZ5Zv-4aqm6=w947-h710-no.

    Earthing kit:
    Db70zLos32bAa3RWbQJPveD-X7-2ojZWl-QgV0aswgwMzAqgr5VSVZzwz51Cl4Qj9UfLiTgOPlMhGqs3Cab=w711-h949-no.

    Need some new engine mounts, I'll try and get hold of some NISMO ones from Japan
    Zqr85Ikx31awfReqMYPnkPKefhMrJANvmWPU_sn3cYSMyp_HiyN12uhcOi2BPYmOHdbK-YAS0n1CscAWI9_=w711-h949-no.

    I now have turbo power though
    KT38SlpflJanEYaTzSy2YnS47WvOtbqeKQUEV1cTIUyi0KnhzcGNaep46uBTan6CyeoPSk5CS82s7TNPXWx=w947-h710-no.

    Must have been running a vented bonnet in Japan
    SsAQwu3ViEldgiglZt9aAqUQut13MTkytQsR0QCQ3uCemDzmnPuz7X93BxnpraPqed3RNFpTFyzG-CHKdGj=w711-h949-no.
     
    #126 Tommy59, Jul 23, 2016
    Last edited: Jul 15, 2017
  7. G535

    G535 Member

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    Youre putting a lot of proper work into this, great progress mate! Gonna be nice with the turbo engine running :)
     
  8. Tommy59

    Tommy59 Active Member

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    Stripped the motor down
    -X1Zx08bj0cxZlmkZNluCXGSdWI-RpGx7BxYMxof7IXhpVYP672zBjDiiHjD5xs8MKAv2tTe934-LWUe361=w711-h949-no.
    zpsPxvAz439chZkX1-64VB1CEnPEL1FiDAfo9j2lWFQEECqpU8E_i67pq77z76ukEjXcXMjgpXZ9JP-bgFL=w947-h710-no.
    RbQWMcXa-qPqb2U6LmFRepKQVY0exf-xA69QufH3wzLBGkCT_B-1hbiFrLMgN2J1e_0kWMP_of1F0ASjcjj=w947-h710-no.

    Everything looks in pretty good condition. I have a full gasket kit to rebuild with, and ARP head studs. I had a massive fight with all the exhaust studs which resulted in most of them breaking in the head with hardly any force being applied so I'll need to get those removed and order a whole new set just to be sure.

    This is everything I managed to get done yesterday afternoon, I'll try and get some more work done today.

    So I cracked the sump off as there was a dent in the bottom and I wanted to make sure the oil pick up hadn't been damaged.
    Xq0FQSzylvpVqPGlqfvJo4eyTzpWr7y3B-jmOVNlBXJFKzdpUIIyOQtyV3Tu7FKhGiLO3unzZFfm1IVozH7=w711-h948-no.
    qDAr8L0IPBqgGLCDl5k1caW256LeM8lsMsdn5WaW6QqKA_Cl75qjhyoU5ggJKDhXsPJyLXTPm2Opse7WEZd=w711-h948-no.

    Thankfully it was fine, but to reseal the sump I had to scrape all the gasket off, took me about two hours really annaly doing it
    7irAewG0Qh18LSzlLKwkXlEAn776HhpVwhfRJyY3TocZ6Z-ZZ5dOjdF6xUZ4mw-LVLdHN3THdaPPyV3sFnQ=w711-h948-no.

    Needed forearms of Thor to apply all the sealant in the recommended 5 minutes
    z8edr4-4iyTckTqaaMW0_2_YxfHLdBRIwVL6Um4E-UU1eTDNH_hgrNMlikzvqYiTPXYK91XFvIJYEWqX6aY=w711-h948-no.

    Full gasket and sealant kit
    Twampw6DqS_gR6dZsh3b7gpsXQfPBaMLoEIx5C35P600hcpJ-59qgd1wsjYvb33Ymht7h7brZyK6qejFY0q=w946-h710-no.

    Replaced the water pump
    F6SUUtJTYYlgALXRjfd-S7YQetZ79jQL9C9mrgyfY7-wWleIfh_e1dtvK11_2IJxHCSGUdNDivNvpU7Li4E=w711-h948-no.
    9EgDcCzOYp1X2L7IP4htpH0-2VCWc69RylBPtKN-Ew73DyQqbUqzDF5ZREjZ7vMITONwH_QrsbyAb-Nqzki=w711-h948-no.

    Scraped all the old headgasket off
    0BXlO7g0O2voMlwLXog7_6PmsmQiYh8pyWOXuFLlBwgZTPWsQn-r6d6rtkPD0oyeLpRRdnIUis-4nPVHS51=w711-h948-no.

    Little bit of temperature difference between intake and exhaust sides of the head for some reason?
    e7IzpQeLp6anlFjS6qvODtAjGH-CMOhFsiVrbkRpyYw4iAtWxxq-pBfuiUviH-rR90QovREdORWuS9YP73S=w711-h948-no.
    9BRinq5z5TITtsHMz3yKyJSrKH1KZ2ncbsCkf3VjjjYv22D8spBOR7ZTVAZv9EoNAoONvJ2aJQGhoz2_O06=w711-h948-no.
     
    #128 Tommy59, Aug 8, 2016
    Last edited: Jul 15, 2017
  9. S14Ali

    S14Ali Member

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    Great thread as ever.

    Ive just had a nistune ecu and gtr injectros fitted to my 32 rb20det, car made awesome power but before I even collected it the manifold to turbo gasket blew out. I also noticed that the exhaust mani is missng atleast 2 studs, i think there snapped in the head!

    Toying with the idea of removing the engine myself?

    Keep up the good work :D
     
  10. Krelis SX

    Krelis SX New Member

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  11. Tommy59

    Tommy59 Active Member

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    Cam covers cleaned up, they'll get painted the same time as the engine bay
    CSOOq0S5-0FaEzZ04fzniwuoxxWrKDi5LLpilAv6PnRudXnbe46lluhPRHDvf9GBFQoo3C0bK7w4YwtfrJ2=w711-h948-no.

    Head will be going off to get skimmed shortly and have the snapped exhaust studs drilled out
    zylwjml-j3GE7IzEbuzyglGZb7ITmOoql1RilPkFkLo5_rE3CD3izLe1nPFBha7AeKgblJ9FoUd-4YlFL27=w946-h710-no.

    Thanks man! Yeah I've got a new gasket to go in mine just to be sure, however I don't think the standard turbo will be going back in ;) These studs are notoriously terrible, when I was taking the exhaust manifold off, both studs on cylinder one just fell out, they had already sheared somehow?!?

    Taking the engine out wasn't too bad but I had a flat floor and a roof so didn't have to deal with the elements etc. It only took a few hours to take out. If you're wanting to take it out to do the exhaust studs you're probably just better taking the head off, replace the gasket at the same time and get the studs drilled at the same time you skim the head.

    - - - Updated - - -

    Thanks :D
     
    #131 Tommy59, Aug 11, 2016
    Last edited: Jul 15, 2017
  12. S14Ali

    S14Ali Member

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    Where do i stop though? Thats the problem once the engines out and if the head came off it would be a good time to get headwork done etc etc its all money!

    By the way im running a hks gt2530r kai turbo on my 20 and it made 372bhp @1.25bar and full boost (pre turbo gasket failer) by 3500. Old tec but well matched to the rb20
     
  13. HaydenK

    HaydenK Member

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    Love the time, effort and attention to detail going into this build mate, makes for a very satisfying read
     
  14. Tommy59

    Tommy59 Active Member

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    I'd just get the studs drilled, the head skimmed and new head gasket. Good chance to take a look at the conditions of the bores and pistons too. Thats good power, I'll be aiming for about 350 with this at some point next year

    - - - Updated - - -

    Thanks for taking the time to read through :) means a lot
     
  15. Tommy59

    Tommy59 Active Member

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    So I've given myself a challenge to get this back on the road in 30 days so hopefully updates will be coming thick and fast.

    Day 1:

    Collected the head back from the machine shop after having the studs drilled and the head skimmed.
    i-37CPeTOsJ_T_W0e-bbGySQBlqeV93ZvLJaBopOzbid-aKELAW7bIxLOVR67rTs-ZXF2ibX99glv1bGPMu=w711-h948-no.
    RjaVmkae8XIpWXDarVMeOqGh3aQQJ3fI9NE9hH4N4bXdOXUSDP4BKzesiqyC9MrN4ikOz8Q0qqpQc7ldMiN=w711-h948-no.

    Lifter buckets back in
    xJgt6dOAtvcTFBoXxYTI0YHLkvf38XLeHEFfe3rjHswJmwLsfeL1u6YpjFSrc-8W5bKD7vOlev4_YLUjGX2=w711-h948-no.

    Cams back on
    XTtsMREAuaf_4Nywe2Po02rJ-unrOk10uZlS3oNo3z74EL9vS7x1JrrnXM4yVShzZxwP4x_hph6025cv6Rg=w711-h948-no.

    New ARP head studs (with stupid imperial multi point nuts)
    lGSgtJ7T7j_2gvaSoagkxRH66pa_Oj_DH0C1Ft2fnTulLeAXkwv1QCVpN9aNycY1yWi_VtaOR9wYbYXDY-7=w946-h710-no.
    33wxF60CaS8hGWZGRpkSTYcrLYA9iHBdDMhFJAGPtMg7ZIIj6oIx6vEFO_Du3Mr0BcL8gYmYundSHcTyvOx=w711-h948-no.

    Head is now back on and everything is torqued down correctly, new camshaft seals are in.
    Left the unit at approx 00:30 with this:
    IQK5fhfArPPxEk_VdtGGCw8mzhbE0FXuqgLs1RU6wCy4t7PA5xAdMLnSR6N9BFlCr6g3pphbEai3dUYYvdn=w711-h948-no.

    Earlier in the day, many things also arrived:
    LzkFfeZ0-DWGsevWTEdRKrNg2Dop63k7laDdlzfusciwF7op_raPvAlE6JKt4kC60c91iseXFruS5_Bu-sb=w946-h710-no.

    HKS cam pulleys
    GReddy timing belt
    Nissan coolant
    Shell 5w40
    Power steering fluid
    Japspeed downpipe
    Japspeed flexi de-cat
    Japspeed elbow




    Day 2:

    More things arrived
    jb8saGbvBOBwOljEuI97N46vtwpTzrDj0JtZgYelWDT5q4o9tZa7guX_F55MqvCAAaZXomBmVophEbaeq-i=w555-h948-no.
    v71Fa8ufPq5E2aE0RasBJXqjAL8_Rz4wewHkSPpJM8f7ePlFd4kPOM3Z22zWwgwY520uQ9le1gjlgE7LQzv=w946-h710-no.

    Mishimoto Rad
    Mishimoto front mound
    Mishimoto catch can
    Thermostat
    Oil filter
    Spark plugs
    JIS battery terminal converters
    Magnetic sump plug
    Half moons for the back of the cam covers
    Exhaust studs
    Nissan gearbox oil
    Apex'i air filter
    Ogura racing clutch and flywheel

    Felt pretty sleepy so just did a 5 minute oil filter and spark plug install
    wm9lu2ZuBcP4ZQBmA7ddGyeJfosYBz-Jp3O53e1FdEWH5ToZzy4YLjk3jVGhNymJgqoL1wxbFteUrxAeVF-=w711-h948-no.
    NhexaRnYzyhAphvoM2SifKCDcucuF_2xM5G8wOyP0yjOhxqRkUpAmQb6au96Vwh25Yk3IxU0HGd1eZmO2oA=w711-h948-no.
     
    #135 Tommy59, Aug 19, 2016
    Last edited: Jul 15, 2017
  16. taylorwallace9

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    Fuck yea


    Sent from my iPhone using Tapatalk
     
  17. Tommy59

    Tommy59 Active Member

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    Day 3:

    Deliveries:
    dKYyj_luyhBxqZ6to2MNIkRtUu5Shllawi8Ls-qDIrQMprmhmJCdLxTgtxxBQt3LRfYyr6e5iL6Es96Awj3=w946-h710-no.

    Live cable
    Earth cable
    Fuse
    Crimps
    Battery terminals
    Standard J-Pipe and BOV
    Clutch pedal
    Brake pedal
    Heat shrink

    Not pictured:

    Clutch fork
    Clutch M/C and lines

    Thermostat in
    8nP12h-YZlQCni0EgXjMSboi-vdgIqRdw5AG5eTdgyc0rFAcmHwXLpwSLeJr4MqE0JIP72eCzRxpN01W9LK=w711-h948-no.

    Cam gears on
    hIpUlzaNrrq7ohUL6a1LyP5v78zoiRTWI5EoW2FUkok3qSLtq_bxeXC19BKWkzaRn_kF5WxH2H_sWNT-jCE=w711-h948-no.

    Timing belt on
    934HISl7wnhHqWTpUOb6u10YThAQoUVZhU2PoYsU_UHAiFwuQNxUP8ZWhOTxSZxDylFdeG_iCig_0lUpDry=w711-h948-no.

    All covered up
    ASiO_QQj3dFimaiK_3Ox4-M_V-Zs_CqC7lV1-gkD5hJofgGxqY_6J3vJvl6tSXDAniueb2eZENyV_B1OG-i=w711-h948-no.

    Exhaust studs in
    FewYH7GbMJatxbsvmFJLCnSkcY9rbHa2G-bR0wsudn1ECx5119z1zkdIilhcABrCHqAU1wdscwAT4IINBTd=w946-h710-no.

    New gasket on
    Qts2i6sGY6Nwt4WnFv6KrwRulYZHzAKp10DTXHaL-D95jz7QSd_t7EeAzlBHmcrjNwKwqN6P2_pMNISEzFo=w946-h710-no.

    Exhaust manifold on
    ak-kpMiMjj1WlK8ixfy02Ru83HtV0jsb-Sr-7xB0eq2SsfCq_tTzANb15iu_RDYTVkQz8H4oGB8M_Yu_2NR=w946-h710-no.

    Started on inlet side
    d_xSkBHrjgekHu6uLhbVUvZe9ru3hPBspbYzQYFQrmnSbNsLnm3gm5iBnQY7Nk4zH4xSYk_Uvwei3e7IkMC=w946-h710-no.
    t2tS8dyV1cfJfX6cF0Noh1EW9H_wmRdiM3w5lJvKd32Fm3Clrb_vN_z619qV1mNacf4kg6qj9Ivnu4BvD6t=w946-h710-no.

    Now onto a problem. I got the front half of an RB20DET manual prop and I was planning on bolting it onto the back half of mine, however as you can see below the carrier bearing is on the front half on the RB20 and the back half on my RB25DE auto one.
    d6L2p6pRzM1_DUs1IVh3TpS3PvPcFvui6MjMJ8NmtIXcJVeu3ydCAK_fscHWNbIxQklTXLdQgx0LvjV8-q_=w711-h948-no.

    Does anyone know what I need to make this work?
     
    #137 Tommy59, Aug 21, 2016
    Last edited: Jul 15, 2017
  18. Supra Gaz

    Supra Gaz Member

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    Brilliant dedication and thorough work. I have really enjoyed reading your thread, keep it up dude
     
  19. Blackett

    Blackett No Comment

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    Looks like you're getting there. Found this info regarding R32 props on Skyline Owners:

    "The prop shaft can either be an easy bolt in or a mix of the old aft section and the new manual front section. This depends on whether the present and donor cars are the same 2 or 4 door models and if equiped with ABS or not. The rear ABS sensor is located in the front portion of the rear diff. So, a car with ABS has a rear diff that is about 2 inches longer in the front, and shorter propshaft than one without ABS."

    So that may be your issue? :(
     
  20. Tommy59

    Tommy59 Active Member

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    Thanks buddy :)
     

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