Gav's 600bhp 2bar, CP-Carrillo TTE Powered MR2 Time Attack Project

Thread in 'Project Cars and Builds Threads' started by GTS GAV, May 15, 2010.

  1. GTS GAV

    GTS GAV Active Member

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    Hey all im gav and new to the forum thort id post my build thread, its not strictly drift but rwd never the less so as i was asked to throw it up here it is

    I have always had a fassination with cars especialy high perfomance cars,When i first become road legal i wanted to start off learning the basics of engine tuning and teaching my self an doing as much as i possible could with out specialist help to help later in life when i come to build much higher spec jap cars.

    So i decided a good base to start from would be a vauxhall i no i no lol,anyway i spent a few years messing about with GSI corsa's,GTE nova's doing engine swaps and so on, but i always had this feeling for the need for more power and always wanted somthing turbocharged as my next project,

    I have always been interested in jap cars as theres so many variations of parts and options on the market.So as soon as i turned 20 and had built up a few years no claims i decided on two cars a nissan pulsar GTI-R as i liked that it had 4x4 drive and of course the toyota mr2 turbo for its powerfull race bread 3SGTE engine (same one found in the wrc corrola and celica in the erly 90's,the mr2 won my heart in the end as i fell in love with the looks of the rev3 GTS shape and there pritty rare in the south.

    So after a few months searching i came across a very tidy mr2 rev3 turbo, i went and had a look it was very clean and looked after and a very good price, after a final inspection (4hrs worth lol) i bought it, so i took my new project home some 250miles wich i loved every secound of ,and it didnt miss a beat and was soo quick had a nice lil comparisant test lol with a subaru on the way back just to compaire the power lets just say he was rather shocked when i dropped it down a gear


    So let the modding tuning begin

    pics from when first bought



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    #1 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  2. GTS GAV

    GTS GAV Active Member

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    new parts i orderd

    hks mushroom filter

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    hks high tention pink cambelt

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    uprated intercooler

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    tubelure mannifold

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    decat pipe

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    exedy clutch

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    #2 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  3. GTS GAV

    GTS GAV Active Member

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    samco turbo hose

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    engine cover catches

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    tein mono flex race coilovers

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    old standard discs replaced whith EBC grooved discs whith EBC ceramic pads

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    #3 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  4. GTS GAV

    GTS GAV Active Member

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    #4 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  5. GTS GAV

    GTS GAV Active Member

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    HKS EVC 6 boost controller

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    fitted with boost guage in centre consol
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    #5 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  6. GTS GAV

    GTS GAV Active Member

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    some new pirreli p zero rosso rubber after a few months skidding in anger lol

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  7. GTS GAV

    GTS GAV Active Member

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    I then decided to turn my head towards cleaning up the rotten engine bay, with some nice polished and painted parts with fresh hoses 8)

    engine bay before

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    after

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    chromed heat shields

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    turbo heat shield chromed

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    #7 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  8. GTS GAV

    GTS GAV Active Member

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    Then came the wheels i wanted to do something diffrent just didnt no what until i went to castle coombe show in 2009 and saw one of the driftworks cars with neon orange wheels, i took a big chance as it may look pants and they werent the cheapist of alloys to use at 2.5k a set but i had to do it :D

    rays gram light wheels refurb in custom neon orange

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    before

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    a few other goodys fitted tacho, fire exstiguisher, s200 push button start were the cig lighter youed to fit

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    #8 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  9. GTS GAV

    GTS GAV Active Member

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    I had also fitted a turbo technics hybrid blower to the car and i was very happy with how it had turned out but this didnt last

    I had been working very hard to get it ready for a local jap event in the south east, i had met up with a few other drivers and we drove over to the venue i barely gave it the beans as there was so many of us we had to wait for peaple to catch up from getting stuck at light etc,

    I got to the front gates and the car started to run a bit lumpy on idle and was nearly rev dependant then the smoke started, i took it into the grounds were me and a freind looked to see if i had put a hose on the wrong way round or boost pipe loose we found nothing,

    So i left it and crossed my fingers for the way home started the car was running ok then half way home all hell broke loose dropped a cylinder and smoke was bellowing out from everywere , popped to a freind near buy and took the spark plugs out cylender 3 was full of oil not good, i thought to my self ringland failure,

    so called the AA out to recover it to my house, then bought alot of beer and drowned my sorrows all my hard work for one day :( , woke up in the morning with a hangover and decided i wasnt going to giv up on it, and decided to forge her with lots of added jdm goodness making it into a full blown track car, i decided a good budget would be around 5k, as you will see this figure went out the window lol
     
    #9 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  10. GTS GAV

    GTS GAV Active Member

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    this was my original list i have made aload of modifications to this over time



    CP forged low comp pistons 86.5 overbore at 8:5:1 compresion ratio
    Carillo h beam conrods (good for 1100bhp and hav a reputation of bein unbrakeble!!!) whith carr racing Big end bolts to suit
    ARP racing head bolts
    ARP main stud kit
    ARP flywheel bolts
    Clevelite full race bairings
    Clevelite thrust washers
    Fidanza flywheel
    Act paddle clutch
    GARRET GT35476R turbo
    uprated tubular manifold to suite (ceramic coated!!)
    HKS double end springs
    AEM ECU/ whith added features (launch control,snowball 4d mapping,realtime knock....etc)
    AEM snowball water injection system
    side mounted charge cooler
    Hks 1.5mm uprated triple layer head gasket
    Plx wide band a/f value module
    Plx wideband o2 sensor
    Plx wideband monitor module
    GREDDY oil cooler
    alliminium radiator
    Hks iridium spark plugs
    Toyota trd oil filter
    Toyota trd low temp thermostat
    Toyota trd ht leads
    Toyota trd full gasket set
    Toyota oil pump water pump idelers etc
    Link knock sensor+display
    Walbro 305ltr fuel pump
    Demon fuel presure regulator
    Full engine stainless steel bolt kit
    Stepper water temp guage
    Stepper oil temp guage
    Stepper oil pressure guage
    HKS fuel cut defencer
    Tein electronic damperner adjuster




    And the list soon transformed into this



    CP Forged pistons, 86.5mm, 8:5:1 C/R
    Carrillo TRD H beam conrods, rated to 1100bhp
    Carrillo TRD conrod bolts
    Garret GT3576R .082 AR Turbo, with ceramic coated exhaust housing
    Goodrich braided turbo oil lines and fittings
    Turbo blanket
    WRC TTE Group A inconel exhaust manifold (1 of only 8 on the globe formaly fitted to carlos sainz group A carolla)
    Custom made 4' down pipe
    Custom,vent to atmosphere screamer pipe
    HKS super dragger 5' exhaust system
    Tail 42mm external wastegate
    Rips 95mm throttle body
    Custom ported inlet manifold
    HKS 264 cams
    HKS adjustable cam pulleys
    HKS fine tune cam belt
    HKS Blow off valve
    Cometic head gasket
    Toyota full gasket set
    Cometic bottom end gasket set
    ARP LP19 racing head studs
    ARP racing main studs
    ARP flywheel bolts
    ACL full race bearing kit
    ACL thrust washer kit
    Samco full ancillary hose kit
    Samco full coolant hose hit
    Samco 4' turbo induction hose
    K&N JCB size induction kit
    Custom 95mm pipe kit, Samco hose kit with clamps
    HKS oil catch can
    Toyota, water pump, oil pump, tensioners and idlers
    Toyota TRD low temp thermostat
    Toyota TRD oil filter
    Greddy titanium oil filler cap
    TRD magnetic sump plug
    Century motorsports poly engine mounts
    Fully polished engine bay, chromed heat shields, custom crackle paint rocker cover
    Titanium heat wrapped intake pipes
    Magnecor ignition leads in blue
    GM 4bar map sensor
    Walbro 305ltr fuel pump x2
    SX alocohol/petrol fuel pressure regulator
    wolfcatz 1200cc injectors
    Wolfcatz billet fuel rail
    AEM water methanol injection system


    DRIVETRAIN:

    Toyota rev3 fully rebuild gearbox with uprated final drive
    Kaaz 2 way slip differential
    OS Giken billet multi plate STR clutch kit
    OS Giken flywheel
    Uprated Gear shift bearings

    INTERIOR:

    Bride zeta III bucket seats
    Bride logo custom door card inserts
    Full Cusco 8 roll cage with orange fia padding
    Racequip fia stock car window net in orange
    D1 spec Snap off steering wheel hub
    Driftworks 5 point orange harnesses
    Nardi Trd steering wheel
    Syvec S6 ECU
    HKS EVC 6 boost controller
    Greddy turbo timer
    TRD Speed master white dials
    Link knock sensor display with bosch knock sensor
    PLX systems Bosch wideband 02 sensor and module
    PLX systems multi read out 60mm digital plasma gauge
    Stepper 60mm Boost, Oil pressure gauges
    Bride tachometer
    Push button start (S2000)
    Veilside gearnob limited edition only 100 ever made
    Pioneers DEH-P9600MP
    10th anniversary door seals
    loudest 600watt door speakers
    Clifford G5 alarm system



    EXSTERIOUR:

    Tein mono flex coilovers with Tein adjustable top mounts
    Tein drop links
    Power flex Pollybushes allround
    Volk Rays gram light alloys 18inch in one off custom neon orange
    Big break kit illest
    Toms rear bumper
    Border front bumper
    Greedy gracer side skirts
    Border carbon fibre bonnet
    Carbon fibre boot lid
    Rev 5 spoiler Border carbon Kevlar rev5 spoiler wing
    Carbon fibre engine lid
    Carbon fibre inspection panels
    Carbon fibre rear light infill panel
    Carbon fibre side ducts
    Rev 3 rear lights
    JDM clear corners
    Titanium red volk formula wheel nuts
    Braided Hell clutch hose
    Federal RSR semi cut track tyres
    EBC grooved discs
    EBC redstuff brake pads
    Toyota wind deflectors
    D1 spec red anerdised tow hooks front and rear
    twin spal engine lid fan kit
    Ally rad
     
    #10 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  11. GTS GAV

    GTS GAV Active Member

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    after 6months saving an researching parts started to arrive

    new fidanza flywheel

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    ACT paddle clutch (not surficiant enough!)

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    and then decided to buy some hks high lift cams 264' pulleys and belt

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    New hks bov i polished

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    chromed the cross brace

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    #11 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  12. GTS GAV

    GTS GAV Active Member

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    demon fuel presure regulator

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    forge lighweight wheel nuts

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    #12 GTS GAV, May 15, 2010
    Last edited: Nov 24, 2011
  13. GTS GAV

    GTS GAV Active Member

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    full toyota gasket set

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    decided against the hks HG as had hurd about to many failures with them and decided on a cometic multi layerd head gasket

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    full engine stainless bolt set

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    another big bag of stainless alen key bolts

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    oil catch can hks polished bov

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    3s gte oil pump

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    everything iv received so far lol

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    #13 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  14. GTS GAV

    GTS GAV Active Member

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    had a result on ebay 5x toyota trd oil filters for 1.99p :thumleft:

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    toyota trd low temp thermostat

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    HKS fuel cut defencer

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    #14 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  15. GTS GAV

    GTS GAV Active Member

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    new plx digi guage were you can upload custom wall papers etc and wideband sensor

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    #15 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  16. GTS GAV

    GTS GAV Active Member

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    then came my internals from realstreet perfomance in texas

    ARP flywheel bolts

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    Full ACL race bearing set

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    ACL race thrust washers


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    CP forged low compresion pistons 86.5mm 8:5:1 compresion ratio


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    #16 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  17. GTS GAV

    GTS GAV Active Member

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    CARRILLO H BEAMS conrods carr bolts good for 1100hp plus!!!!



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    ARP HEAD BLOTS

    ARP MAIN BOLTS

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    #17 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  18. GTS GAV

    GTS GAV Active Member

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    Spal engine lid twin fan system


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    NEW APEXI POWER FC ECU



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    APEXI FC ECU HAND COMMANDER


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    APEXI EVCR boost controller plus other features


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    APEXI boost guage with pillar mount

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    the full apexi package

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    old rubber engine mounts replaced with high strenth poly mounts donated to the build from nathen freak off his recod breaking century motorsport mr2

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    #18 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011
  19. GTS GAV

    GTS GAV Active Member

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    I popped up the garage to work on the car the engine is all dropped out along wiv gearbox,intercooler,turbo,exhaust,accileries

    Yet again my plans hav been put back due to unforseen failure. well were shall i start well the transmition was best described aswell mullerd an as for the diff that was plain f***ed wasnt surprising considering it had put up with abuse for nearly 20years with an extra bhp runnin throu it,

    Then we moved on to checking the turbo,stupidly i assumed that it would be fine as its was only replaced last year for a brand new hyrid turbocharger from turbotechnics,we checked the shaft an saw there was upto 0,9mm play which is to excesive especialy for the age, after more exsamination we noticed the blades had actuely hit the hounsing cousing sum to bend an chip needless to say i pissed ,

    we now need to do more investigating to figure out the actual cause of the engine faulure, i.e was it due to turbo internal faulure cause foreighn objects to go inside the engine causing valve/piston, bore damgage, or was it caused by the ringland snapping on cylinder 3 causing metal particles to go into the oil feed to the turbo bearing/internals causing the turbo failure.

    after all that we noticed the brake master cylender wasnt workin correctly so a new one is needed from toyota and they dont come cheap!
    but wot does these days...
    well as for the gearbox iv sourced a new gts gearbox with a 1.5way cusco diff from japan to suite needless to say it was damn exspensive!!!

    now i have the joy of arguin my case to the manager of turbotechnics no doubt they arnt goin to want to admit responsabilty so untill i find the actual cause tho project has cum to a holt :censored: :censored: :censored:

    irl keep you all updated with further details im off to toyota to get raipped on a master cylinder...
     
    #19 GTS GAV, May 15, 2010
    Last edited: Nov 24, 2011
  20. GTS GAV

    GTS GAV Active Member

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    a few pics of the engine,gearbox

    gappin hole were the engine used to be
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    the mullerd gearbox

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    old clutch flywheel box diff etc


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    hybrid turbo t26


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    #20 GTS GAV, May 15, 2010
    Last edited: Dec 18, 2011

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