20v 4Age Mk2 Escort

Thread in 'Project Cars and Builds Threads' started by retro-ed, Oct 23, 2008.

  1. EDnovaStarlet

    EDnovaStarlet RWD Carless

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    or neeeeeeeeerds!:D
     
  2. retro-ed

    retro-ed Flicks 'n' Kicks

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    Got cracking on with the cutting and flanging the gussets last night. managed to get them trimmed and tacked after work.....

    Marked out and cut +flanged..
    11122008002.

    RH side bits cut out (one on right was just a template..)
    11122008004.

    A pillar outer gusset and lower b pillar tacked in..
    11122008016.
     
  3. Brisa

    Brisa Member

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    Great project, good engine choice.

    Those little gussets look the business.
     
  4. 5hane

    5hane Member

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    awsome looks great :worthy:

    what are you using to flare the holes? that tool thing from frost?
     
  5. Bill_s13

    Bill_s13 Member

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    Ultra impressive build! I'm looking forward to seeing it progress :smokin:
     
  6. retro-ed

    retro-ed Flicks 'n' Kicks

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    cheers dude.

    For the holes I used the cookie cutter style cutters.. Persuaded work to let me borrow them in exchange for cookies:D

    11122008017.

    For the flanging I used an old trick i used to use and just use a combination of the larger cutter and the smaller cutter.. It is a bit fiddly but works a treat.

    11122008018.

    After christmas I will deffo be investing in a set of these as they are super useful.
     
  7. 5hane

    5hane Member

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    coool, if you buy a set, could you pm me how much they cost :smokin:


    i should be able to fine somthing to use them on :p
     
  8. driftma

    driftma Member

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    I`m loving this build more and more all the time, keep the good work up man:thumbs:
     
  9. Cloverleaf

    Cloverleaf New Member

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    Good progress mate, think you should have put a bigger a-pillar gusset in tho ;)
     
  10. driftescort

    driftescort Active Member

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    Spotted in the readers rides in Retro Ford:thumbs:
     
  11. rallyman1978

    rallyman1978 hachiroku

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    Ed

    You have skillz with the welder :worthy: really nice smooth lines, top notch.

    Cracking evolution of the SD cage :thumbs:

    What gearbox are you going to use?
     
  12. retro-ed

    retro-ed Flicks 'n' Kicks

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    Cheers mate,

    Will be using a T-50 initially untill/if it pops then will either build a nice spec t50 or go back to a ford box

    Should have another update with some pics on Sunday.. I'm slowly plugging away at the metalwork and have now pretty much finished the drivers side. Inner wing and strut top now mostly from scratch but not looking too bad:)

    Cheers
     
  13. retro-ed

    retro-ed Flicks 'n' Kicks

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    Cracked on over the weekend, drivers side fabrication bits are 99% complete now. Its starting to look like a car again! Since the last update, the inner wing and strut top and cage triangulation have been pretty much finished and I am pretty happy with how it has turned out...

    Some pics..
    170109003.
    The inner wing after the rot and crappy repairs were cut out

    170109009.
    Cage meeting strut top

    310109004.
    The new strut top... Made from scratch... Also decided to sink the reservoirs for the brakes into the bulkhead for some neatness

    310109017.
    The reservoir mounting recess. Note the badass water drain so it doesnt fill with water! this goes round the cage and comes out by the A pillar

    070209006.
    Wing pretty much there

    080209004.
    Inner wing looking a bit better now!

    080209011.
    :smokin:

    Also got a load of other bits done over the weekend. Mega cheers to the Mrs for rocking the painting of bits and the drilling and riveting to fit the ally rear panels..Legend of a girl:thumbs:


    Engine might be put together this weekend if I can finish the sump and Topi can get the bearings...


    Cheers
     
  14. CreatureNicko

    CreatureNicko Member

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    great project going on here...
    looking forward to seeing the finished product

    have something like this going on, will get some pics up soon
     
  15. leighman

    leighman Member

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    nice work pal cant wait to see and hear this :thumbs:
    Keep us updated!!
     
  16. retro-ed

    retro-ed Flicks 'n' Kicks

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    Bit more done this weekend...

    Satarday... chopped out and started sorting passenger side bulkhead/wing

    150209009.
    Making of the sump

    210209001.
    The engine looking almost complete

    210209004.
    Big hole in LHS

    210209005.
    From the side

    210209008.
    Bit of triangulation

    210209019.
    Starting to put metal back in again

    210209023.

    210209027.

    Did a fair bit more today.. just uploading pictures

    Cheers
     
  17. Corey_XR4I

    Corey_XR4I XR4I 24V FTW

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    very nice m8 very very nice....so want a mk2 escort :(
     
  18. retro-ed

    retro-ed Flicks 'n' Kicks

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    Todays progress...

    Made up the LHS strut top, fairly happy with how it has turned out. Will only need a skim off filler before painting and it will be seamless.

    210209039.
    cut roughly to shape, bolted on for flange to be added in hole

    210209041.
    Flange

    Then after a series of tacks, cuts and some mega hammer and dolly persuasion got the curve accross the top right...

    220209007.

    220209010.
    Bit of primer on

    220209012.

    Managed to get it out of the gazebo to have a bit of a clearout.. also to get the engine sitting in the bay to work out where things like wires etc will run. If it all goes to plan, the next time the engine is put in will be the last:)
    220209013.

    220209014.

    220209020.

    220209021.
     
  19. RoCo

    RoCo Member

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    feck, fair play. alot of good work done. have to say your fair handy with the fabrication.
     
  20. Silverfang

    Silverfang F**knuggets

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    Ed, looking seriously sweet that so far! :worthy:
     

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