Dave's R32 - Road to Recovery

Thread in 'Project Cars and Builds Threads' started by r32_Dave, Sep 18, 2009.

  1. r32_Dave

    r32_Dave Member

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    Hey everyone,

    I roll through this projects section everyday, and have decided to post my own.

    Background Check:

    Hey from Australia. I got into drifting in high-school with a mate who owned a 32. Finished school and worked for a year, saved heaps of coin and set out looking for a jap car to do up and get me into some motor sport, mainly drifting. Finally found the car i wanted, being half assembled half missing i picked it up for a steal.

    The day i got the car:

    Unfortunate that i dont have pictures for this part, so you'll just have to read this dribble. Work up early one morning borrowed the neighbours ute and hired a trailer, took the 3hour journey interstate up the mountains to pickup my 32. Loaded everything up, more then i expected...

    - 32 roller
    - rb20 / box complete 73,xxx
    - spare bottom end / head
    - spare this spare that

    the gear just kept coming, so after loaded up the ute was well over its towing capacity but we made it home ok. :thumbs:

    As soon as i got it home set out and started stripping off anything left bolted on, leaving me with a bare shell, with my dukes of hazard styles i kicked out the front windscreen (was damaged and cheap to replace) Got dads assistance and we removed the rear windscreen (undamaged) we then set out on the quarters, unfortunately one of the pop-ed right before my eyes.

    Enough of the dribble, on with the specs. Purchased car in Jan 08, so while i was slowly building (im a sparky, not mechanic and have never done anything on cars minus the odd service) I managed to source many parts off wrecks for next to no $$$. And purchased a nice arraignment of Chinese (copy parts) and jap items for the build.

    Oh yes and before i continue, im doing all the work myself, only thing i wont be doing is the tailshaft.

    Engine

    Rebuilt Rb25det from a 96 33 gtst (didn't touch internals)
    Stock Turb with hks copy dump / flex front pipe
    Repainted pretty much the entire motor, wanted to do driftworks orange but ended up doing a ford blue.
    Oil catch tank
    Apex-i Pod
    Moddified Cross over pipe (no bov, EPIC FLUTTERS :euge:)
    Alloy Rad, from a 3 3 modified mounts to make it fit
    Highflow Cat
    Kakimoto cat back exhaust
    Aluminium sump guard
    Walbro Fuel Pump

    Transmission

    rb25 box from 96 33 gtst
    Exedy Button 5 Puk Clutch
    Heavy Duty lightened flywheel
    shimmed Diff
    modified tailshaft

    Inside

    Sparco Sprint V bucket
    R34 Passenger Seat
    Cusco Bolt in Cage (in orange of course)
    Autogauge Stepper / Electronic Boost/Water Temp/Oil Temp/Oil Pressure
    Random Gear Knob
    Custom Door Skins (its a secret, will reveal later)
    Dish Drift Wheel
    Dual Handbrake setup (stock moved over to the left, hydro on the right in factory position)
    Apex-i EL2 gauge control unit
    Stripped rear quarter

    Suspension and Chassis

    Stitch welded (not pretty, horrible gassless job)
    Foam Filled rails etc.
    ISC Coilovers
    ISC Adjustables, everything appart from LCA FR / RE
    R33 front LCA (wider track / more lock)
    Lock Spacers
    Hicas locking kit
    Whiteline Adjustable front and rear swaybars
    Solid Steering Spacers
    New Polly Bushes all round
    Stainless braided brake lines
    R33 front brakes with slotted rotors w. Master
    Aftermarket Rear rotors
    Rebuild and Reconditioned subframes etc all round.
    Subframe Pineapples


    Wheels

    CST Hyper Zero 17x9.5 + 15 All round 225/45

    Exterior

    Gtr front bar for gtst
    Stock front guards, rolled to fit rims
    Rear Guards, rolled for fit rims
    Stock Rearbar
    Type M skirts / rear pods
    Shaved bootlid
    Gtr bonnet
    No Grill (looks better IMO)
    Complete bare metal respray, inc underneath the car
    Painted in generic black

    Probably missed allot so here is some pics of the goodies...

    Rims: OMFG i love these...

    P9040001-1.

    Front Bar:

    P9040001.

    Group Action:

    24022009098.

    Exhaust:

    13032009113.

    Clutch:

    15052009011.

    And the mess i get yelled at for frequently (the whole room is filled):

    24022009107-1.
     
  2. r32_Dave

    r32_Dave Member

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    so i started out doing some painting and recon-dish of parts, i don't have lots of pics, but here are the ones i have.

    24022009091.
    24022009092.

    But that shits boring so i started the motor:

    03052009009.

    03052009010.

    03052009011.

    And within a week or two:

    11052009001.

    11052009002.

    11052009003.

    All new studs / gasket

    26052009019.

    Clutch / Box on

    26052009020.

    Turb:

    07062009106.

    07062009107.

    28062009134.

    Almost done:

    28062009132.

    28062009133.

    And as it sits awaiting chassis:

    14062009119.

    ENGINE DONE :thumbs:
     
  3. r32_Dave

    r32_Dave Member

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    Okay on too some more things...

    Calipers / Brakes etc...

    14062009117.

    and a accumulation of drifting accessories...

    14062009118.

    Now onto the boring shit... Chassis work

    Interior was stripped back to bare metal, welded and temp primed

    15022009079.

    15022009074.

    And then i started toying with a hydro

    29062009135.

    29062009136.

    29062009140.

    29062009142.

    29062009145.

    swapped mounts and fabricated another:

    01072009147.

    Now to address the front end... RUSTY

    The entire front tubs were fucked both sides... So out they come !!!

    BEFORE:

    15022009073.

    AFTER:

    25052009018.

    Then i started work on replacing the tubs (note i have never done anything like this before).

    Passenger side was the hardest...

    24072009187.

    24072009188.

    20072009173.

    20072009174.

    20072009176.

    Then the drivers side, mock fitted the cooler and cut a hole

    25072009193.

    20072009175.

    14072009152.

    I also had drammas with the parcel tray so out with it too. The Entire thing was replaced, from top to bottom back to front.

    AFTER:

    07062009110.

    That is pretty much all the repairs that i documented, body work it really hard especially replacing panels without proper tools.
     
    #3 r32_Dave, Sep 18, 2009
    Last edited: Sep 18, 2009
  4. r32_Dave

    r32_Dave Member

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    I then mocked up the rollcage. Zip ties FTW !!!

    Im only gonna run this a halfcage as this will be streeted. But installed as full.

    20062009125.

    20062009126.

    20062009127.

    20062009128.

    20062009129.

    Then built a rotisserie so i could completely do over underneath:

    24052009017.
     
  5. r32_Dave

    r32_Dave Member

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    Sandblasted and prepped the entire underside, this took a very long time.

    P9030001.

    P9030002.

    Etch primer sprayed:

    P9030004.

    P9030005.

    Then Finishing primer:

    P9050001.

    Close up of bolt on mounts:

    P9050004.

    Wanted to see what my black was gonna be like, more paint the better... more protection :euge:

    P9050001-1.

    Finished seem sealing / Underbody sealing / protection.

    P9070002.

    Difference in the finish:

    P9070003.

    Im quite happy how things turned out. Ive never sprayed a car before but have had lots of practice with HVLP guns.
     
  6. r32_Dave

    r32_Dave Member

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    Started blasting the engine bay:

    Image0007.

    Then the door jams, there in finishing primer.

    P9130001.

    P9130002.

    Very nice and clean:

    P9130007.

    After etching the engine bay @ Nite :nod:

    P9120001.

    Then where i am atm:

    P9130001-1.

    P9130002-1.

    Lots of sanding, will aim to finish the engine bay this weekend.

    Ive done allot more then Ive photodoc'd. A shame that i didn't get snaps from the very start of allot more.

    There is allot of work for 1 person, i only get time after work or on the weekend.

    Till next time take care and happy drifting !!! :wave:
     
  7. Silverfang

    Silverfang F**knuggets

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    Bloody hell dude, good work so far! :thumbs: Should be a cracker once it's finished!

    Rather envious that you live in Oz, the weather's ideal for doing this kind of work without fear of being rained out on too often!
     
  8. r32_Dave

    r32_Dave Member

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    thnx mate, coming into summer now so perfect weather for natural paint baking. lol no heat lamps required. im gona build a booth in the garage when i get onto the exterior. feel like flying to aus get your sand on?
     
  9. Silverfang

    Silverfang F**knuggets

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    Haha, wish i could fly my Manta down for a good sandblast and get the chassis rails repaired :cry:

    No time, no cash and one more year of my degree to do first :smash:
     
  10. Chris_200SX

    Chris_200SX -NightWalkers-

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    cool project man, looks awesome, CST hypers are nice
     
  11. S.W.A

    S.W.A Member

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    love watching these threads building up from scratch good work mate :thumbs:
     
  12. r32_Dave

    r32_Dave Member

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    yeah, mates think im crazy, but wanted a rust free 32 that would last the distance.

    haven't seen many in Australia.
     
  13. Sam H

    Sam H Troll Dispatch

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    LOVE this thread. Look at your awesome weather and scenery.
     
  14. SteveDunn

    SteveDunn Straya

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    Cool thread.
     
  15. cork kouki

    cork kouki Member

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    very nice build:worthy:
    Would love to do a ground up rebuild on my car at some stage
     
  16. kingj

    kingj sliding it in

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    cool build dude:thumbs: looking forward to seeing what you do with it:nod:
     
  17. r32_Dave

    r32_Dave Member

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    Did some more work today. Unfortunate i had to get some supplies.

    Started sandblasting the boot while i was watching the weather before i shot another layer of primer finisher in the engine bay and started sanding it up to 600 wet. Tomorrow ill finish it up to 1000 wet seem seal and shoot the first layer of black.

    After spending some time with the missus :thumbs: lol i had my first go at fiberglass. Thought i did alright for a first go, quite enjoyed myself.

    Fixed the crack in the front bar MR. Courier did. This is why you dont stack things ontop of front bars. :no: dumb ass.

    Image0015.

    And after some bondo, and my cat trying to sneak into the shot.

    Image0016.

    Then started on the side skirts. One side was allot less damaged then the other.

    Image0013.

    Will finish that tomorrow also.

    As for the previous owner, tried to repair the front end. WTF was he doing???

    Image0010.

    There is enough fibreglass in that lump to make a boat from.

    So i was left with two pieces of skirt to join, first i heated them and moulded them straight again. Then pieced them together.

    Image0011.

    And then in there was a small crack in the corner.

    Image0012.

    If they dont turn out how i want ill buy some new ones. Im really just practicing with glass and bondo.

    Thats it for today, hopefully have some good shots for ya tmoz.

    taR :wave:
     
  18. r32_Dave

    r32_Dave Member

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    lunch update.

    Before i start, ill post a pic of the weather :thumbs: to make you guys jealous of course.

    Image0020.

    But on with the updates, finished glassing the skirt together.

    Image0017.

    few little bits to go

    Image0018.

    Then i fnished sanding from where i took of yesterday. And sprayed the first layer of black.

    Image0021.

    Image0019.

    will sand that again, and seem seal and then spray another shot, hopefully it becomes for shiny. i think ive done alright for my first spray job.

    taR :wave:
     
  19. Cant drift31

    Cant drift31 New Member

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    haha nice build so far mate, the weather has been cold as down here this weekend xD
     
  20. BillyBoy722

    BillyBoy722 Member

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    This is a nice project! i will be keeping a eye on this for sure! looks like its alot of work, but will defo be worth it in the end when it all comes together!!
     

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